OEM fault-code index 16,312 model-code entries · 125 manual P/Ns

Polaris · 2027 · SPN / FMI

2027 Polaris Sportsman 500 fault codes

The 2027 Sportsman 500 reports diagnostics as SPN/FMI pairs. This page lists all 64 entries from the 2027 owner's manual — throttle safety, engine temperature, idle air control, chassis relay, fuel pump, fan, and gear sensor circuits.

64 OEM-listed entries SPN / FMI format Source: OEM manual

Scope note

This is the 2027 Sportsman 500 owner's manual (P/N 9942518). The manual publishes its own table for the platform; do not carry codes over from the 570 or 850 pages.

The manual uses "Driver Circuit" labels for relay and driver faults — short to B+, grounded, or open/grounded. The label names the circuit, not a failed part.

EPS rows apply to machines equipped with electric power steering.

Table profile

This page reproduces 64 entries from the 2027 Polaris Sportsman 500 owner’s manual, manual P/N 9942518, and chapter 0001077186.

Rows keep the manual’s printed order, from SPN 630 / FMI 13 to SPN 84 / FMI 8.

Every row carries an SPN/FMI pair; 31 distinct SPNs and 14 FMI values appear.

The largest FMI groups are FMI 3 (17 rows), FMI 4 (15 rows), and FMI 2 (7 rows); together they account for 61% of the table.

The most repeated SPN is 110 (Engine Temperature Sensor) with 4 rows, followed by SPN 634 with 4 rows.

Every printed SPN/FMI pair carries one title in this table.

These counts describe the rows on this page, not every manual in the archive. The source box below lists the exact citation for every record on the page.

Full OEM table

64 entries from the 2027 Polaris Sportsman 500 owner's manual diagnostic table.

64 entries

Calibration 1

CodeFailure mode
SPN 630FMI 13 Out Of Calibration

Chassis Relay 3

CodeFailure mode
SPN 520208FMI 3 Driver Circuit Short to B+
SPN 520208FMI 4 Driver Circuit Grounded
SPN 520208FMI 5 Driver Circuit Open/Grounded

Crankshaft Position Sensor 2

CodeFailure mode
SPN 636FMI 2 Plausibility Fault
SPN 636FMI 8 Circuit Fault

ECU Memory 1

CodeFailure mode
SPN 628FMI 12 Bad Intelligent Device Or Component

Engine Speed 1

CodeFailure mode
SPN 190FMI 19 Received Network Data In Error

Engine Temperature Sensor 4

CodeFailure mode
SPN 110FMI 0 Engine Overheat Shutdown
SPN 110FMI 3 Voltage Too High
SPN 110FMI 4 Voltage Too Low
SPN 110FMI 16 Temperature Too High

EPAS Communications Receive Data Error 1

CodeFailure mode
SPN 520226FMI 2 Data Erratic, Intermittent Or Incorrect

EPAS Inverter Temperature 2

CodeFailure mode
SPN 520225FMI 0 Data Valid But Above Normal Operational Range - Most Severe Level
SPN 520225FMI 16 Data Valid But Above Normal Operating Range - Moderately Severe Level

EPAS Power Save Condition 1

CodeFailure mode
SPN 520231FMI 31 Condition Exists

EPAS Software Error 1

CodeFailure mode
SPN 520229FMI 12 Bad Intelligent Device Or Component

EPS CAN Communications Transmit Error 1

CodeFailure mode
SPN 520227FMI 2 Data Erratic, Intermittent Or Incorrect

Fan Relay Driver Circuit 3

CodeFailure mode
SPN 1071FMI 3 Driver Circuit Short to B+
SPN 1071FMI 4 Driver Circuit Grounded
SPN 1071FMI 5 Driver Circuit Open/Grounded

Fuel Pump Driver Circuit 3

CodeFailure mode
SPN 1347FMI 3 Driver Circuit Short to B+
SPN 1347FMI 4 Driver Circuit Grounded
SPN 1347FMI 5 Driver Circuit Open/Grounded

Gear Sensor Signal 3

CodeFailure mode
SPN 523FMI 2 Signal Fault
SPN 523FMI 3 Voltage Too Low
SPN 523FMI 4 Voltage Too Low

Idle Air Control 4

CodeFailure mode
SPN 634FMI 3 Driver Circuit Short to B+
SPN 634FMI 4 Driver Circuit Grounded
SPN 634FMI 5 Driver Circuit Open/Grounded
SPN 634FMI 7 Position Out of Range

Idle Speed 2

CodeFailure mode
SPN 520211FMI 3 Speed Too High
SPN 520211FMI 4 Speed Too Low

Ignition Coil Primary Driver 1 (MAG) 1

CodeFailure mode
SPN 1268FMI 3 Driver Circuit Short to B+

Ignition Coil Primary Driver 2 (PTO) 1

CodeFailure mode
SPN 1269FMI 3 Driver Circuit Short to B+

Injector 1 (MAG) (SDI Part Load) 3

CodeFailure mode
SPN 651FMI 3 Driver Circuit Short to B+
SPN 651FMI 4 Driver Circuit Grounded
SPN 651FMI 5 Driver Circuit Open/Grounded

Injector 2 (PTO) (SDI Part Load) 3

CodeFailure mode
SPN 652FMI 3 Driver Circuit Short to B+
SPN 652FMI 4 Driver Circuit Grounded
SPN 652FMI 5 Driver Circuit Open/Grounded

Intake Air Temperature Sensor 2

CodeFailure mode
SPN 105FMI 3 Voltage Too High
SPN 105FMI 4 Voltage Too Low

Manifold Absolute Pressure Sensor 3

CodeFailure mode
SPN 102FMI 2 Signal Out of Range
SPN 102FMI 3 Voltage Too High
SPN 102FMI 4 Voltage Too Low

Position Encoder Error 1

CodeFailure mode
SPN 520228FMI 11 Root Cause Not Known

Starter Enable Circuit 3

CodeFailure mode
SPN 1321FMI 3 Driver Circuit Short to B+
SPN 1321FMI 4 Driver Circuit Grounded
SPN 1321FMI 5 Driver Circuit Open/Grounded

Steering Excessive Current Error 1

CodeFailure mode
SPN 520222FMI 6 Current Above Normal Or Grounded Circuit

Steering Over Current Shut Down 1

CodeFailure mode
SPN 520221FMI 6 Current Above Normal Or Grounded Circuit

Steering Torque Full Failure 1

CodeFailure mode
SPN 520224FMI 31 Condition Exists

System Power 2

CodeFailure mode
SPN 168FMI 3 Voltage Too High
SPN 168FMI 4 Voltage Too Low

Throttle Position Sensor 2

CodeFailure mode
SPN 51FMI 3 Voltage Too High
SPN 51FMI 4 Voltage Too Low

Throttle Safety Signal 4

CodeFailure mode
SPN 520194FMI 2 Signal Out of Range
SPN 520194FMI 3 Voltage Too High
SPN 520194FMI 4 Voltage Too Low
SPN 520194FMI 7 Throttle Stuck

Vehicle Speed Sensor 1

CodeFailure mode
SPN 84FMI 19 Received Network Data In Error

Vehicle Speed Signal 2

CodeFailure mode
SPN 84FMI 2 Plausibility Fault
SPN 84FMI 8 Speed Too High

Source: Polaris Owner's Manual P/N 9942518 (2027 Sportsman 500) - Diagnostic Display Code Definitions. Codes can vary by trim, market, and running changes.

What the FMI number means

Every entry above pairs an SPN with an FMI. The FMI is the failure type; the SPN is the circuit or component.

FMI = failure mode identifier. The same FMI means the same type of failure across sensors.
FMIWhat it generally means
0Data valid, but above the normal operating range (most severe)
1Data valid, but below the normal operating range (most severe)
2Data erratic, intermittent, or incorrect
3Voltage above normal, or shorted to a high source
4Voltage below normal, or shorted to a low source
5Current below normal, or open circuit
6Current above normal, or grounded circuit
7Mechanical system not responding or out of adjustment
8Abnormal frequency, pulse width, or period
9Abnormal update rate
10Abnormal rate of change
11Root cause not known
12Bad intelligent device or component
13Out of calibration
16Data valid, but above the normal operating range (moderately severe)
19Received network data in error
31Condition exists (manufacturer-specific)

Reading the table

The code column gives the identifier the controller publishes: an SPN/FMI pair or a P-code. The label column gives the short condition or component/failure text from the cited OEM chapter.

A label identifies a monitored circuit or condition. It does not confirm that a named part has failed, and it does not establish whether the machine is safe to operate.

Write down the full code, the model year and model, and the conditions when it appears. That record is what the manual and a service provider use to match the entry to your machine.

Source note

This page publishes short labels from the public OEM owner's manual chapter, not the manual's long-form repair prose. The source box below gives the exact chapter and model-year coverage.

Scope

This is a label index. It does not provide repair procedures, parts advice, or a diagnosis for a specific machine. Codes can vary by trim, market, and running changes.

Common questions

What does this 2027 Polaris Sportsman 500 table cover?

This page lists 64 code entries from the cited public OEM chapter (Polaris Owner's Manual P/N 9942518 (2027 Sportsman 500) - Diagnostic Display Code Definitions). The table preserves the short condition or component/failure labels published in that chapter.

Where can I check the source?

The source box at the bottom of the page gives the manual P/N, the model-year coverage, and a link to the OEM chapter. The methodology page explains the site’s source and labeling rules.